FlexCell - Flexible bending cell

Minimum cost per bend and maximum profit.

Press-brakes

Traditional bending cell

Flexcell

Flexible bending cell

  1. The tendency towards smaller batch sizes generates inefficiencies, either as a result of continuous retooling or because of a high number of press-brakes aimed at reducing set-up frequency.
  2. Profit from the bending process gets smaller and smaller and causes aggressive price policies in the marketplace.
  3. Manual bending is more prone to errors and makes it harder to ensure consistent repeatability in terms of quality and time.
  4. The bending technologies available offer different, non-compatible ranges of feasibility.
  5. Machine data often has to be managed and transferred manually.
  1. Automatic tool set-up in masked time means production can run smoothly and without interruption, even in the case of batch-one production.
  2. Offering high-speed manufacturing and flexibility, FlexCell ensures a highly competitive cost per bend.
  3. Operations on the panel bender are performed automatically and the process software ensures precise control of production times.
  4. Having two complementary technologies means that all restrictions on bending feasibility are removed.
  5. OPS FlexCell software manages, schedules and records all the production data without error in masked time.
comparison flexcell-traditional bending cell
P1
Developed to fit in 86 sq ft, designed to produce with just 3 kW and optimized to astound you with its bending speed, the P1 is the solution Salvagnini is offering as an alternative to traditional bending.
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P2lean
P2lean is the ultimate panel bender able to efficiently produce a large variety of parts. Totally automatic, it guarantees that the first part is a good part.
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P4
40 years of automatic panel bender P4: simply our trademark.
Welcome to factory 4.0.
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FlexCell
FlexCell combines the features of a Salvagnini
panel bender and a press-brake and is the only solution of its kind on the market for getting the most out of bending.
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S4 + P4 line
Flexible manufacturing system. The S4+P4 line is one of Salvagnini’s most popular solutions. It punches, shears and bends sheet metal totally automatically. The first prototype dates back...
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MV Automatic tray store
MV automatic tray stores act as a backbone for the entire factory, coordinating and moving automatically the materials needed for the different machining processes just in time, reducing transfer costs and times, while increasing machine efficiency.
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Automatic Job Shops
In an AJS™ system, panel production through punching, shearing, laser cutting and/or bending is both automatic and flexible, satisfying a wide variety of production strategies, such as lean...
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L3
The L3 is the machine that Salvagnini has dedicated exclusively to fiber. Its cutting-edge technology means that it is able to reach the very highest levels in terms of speed and accuracy
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L5
With the Salvagnini single-optic cutting head, the compass structure and the cutting parameters developed specifically for it, the L5 provides quality cutting across a wide range of thicknesses with high dynamics.
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B3
Much more than just a press brake. B3 is designed to manufacture without restrictions, flexibly, from the idea through to the finished product.
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ROBOFORMER
The press-brake cell with a single controller and single program, ideal for automatic light-out solutions. A single machine capable of satisfying all your production needs accurately and effectively.
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S1
S1 implements innovative and original elements, that make it a solution with a wider range of applications, that goes beyond common similar technology and is unique in the market.
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S4Xe
S4Xe: you have chosen to work with the best. An array of technology that guarantees high performance and process efficiency. The winning solution even when working in line with panel benders.
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